Hi-Force ToughLift (TL series) Hydraulic Jacking System

The Hi-Force ToughLift jacking system offers users the easiest and safest method of lifting material haulers in the mining and construction industry and locomotives in the railway industry, when critical maintenance and breakdown repair work is required. Suitable for lifting even the largest earth haulers in the world, the Hi-Force ToughLift is available in 50, 100, 150 and 200 tonne lifting capacities.

The Hi-Force ToughLift jacking system offers users the easiest and safest method of lifting material haulers in the mining and construction industry and locomotives in the railway industry, when critical maintenance and breakdown repair work is required. Suitable for lifting even the largest earth haulers in the world, the Hi-Force ToughLift is available in 50, 100, 150 and 200 tonne lifting capacities.

With the introduction of the TLA20027 to the range, lifting heights have been increased to 685mm without the need for extensions and all air driven models are operated by a 6 bar air driven motor.

The Hi-Force ToughLift models incorporate a 3-speed pump unit, giving faster advance and retract times, both under load and no load conditions. All models are fitted with a load tonnage gauge as standard and new low maintenance 3-piece handle design to increase manoeuvrability. To aid with lifting, the models come with dedicated lifting points to keep the unit balanced and secure while lifting. A newly designed manifold and muffler allow for easier maintenance and better flow, improving the performance on all air driven ToughLift models.

The redesigned wheel position on the frame and wear-resistant steel base plate offer better ground clearance, making the Hi-Force ToughLift suitable for use on varied terrains. Pivot plates fitted on all models allow the cylinder and tank unit to articulate separately, thus retaining the load on the base plate and preventing the force from being transferred to the wheels. New optional accessory options include load block toolbox and pneumatic tyres available on 100, 150 and 200-tonne models.

All Hi-Force ToughLift jacking systems are supplied fitted as standard with a hardened steel lifting saddle. 50-tonne models come with a patented “snap latch” handle assembly for easy positioning and transportation and a patented jacking system designed for increased safety, enabling them to be easily positioned, in the tightest of spaces, to ensure location into the correct and exact lifting and jacking position.

For ease of use and safety, all Hi-Force ToughLift models are operated via a 5 metre remote, push-button hand pendant controller to ensure the operator has precise control over the lifting operation from a safe distance. All Hi-Force units come with pneumatic pilot valves with pendant control and 50-tonne models also come with solenoids as a standard option. The 100, 150 and 200-tonne models can have solenoids and electric driven pump as options available upon request.

The Hi-Force ToughLift is built with the cylinder as a one-piece design making it effective against side loading and allowing for quicker turnaround times, should the unit require servicing. Fitted with large diameter wheels and heavy-duty solid tyres as standard, all ToughLift models are narrow in width and have the smallest footprint area in the industry.

  • Choice of 50, 100, 150 or 200-tonne lifting capacities,
  • High-speed 3-stage pump unit offers faster advance and retract times, both under load and no load,
  • Solid tyres fitted as standard with the option of pneumatic tyres,
  • Narrow width wheels and redesigned wheel position for better ground clearance and balance when manoeuvring,
  • Longer, robust 4-position lifting handle design for increased leverage and manoeuvrability on 100, 150 and 200-tonne models,
  • Integral airline filter, lubricator and pressure regulator unit on air driven models. The option of auto-drain unit available on request,
  • Push button remote hand pendant controller with 5-metre control cable,
  • Load tonnage gauge fitted as standard on 100, 150 and 200-tonne models,
  • User-friendly design with easily accessible maintenance features,
  • A wide range of accessories available for even greater versatility.

SPECIFICATIONS

Standard

MODEL NO. CAPACITY TONS POWER SUPPLY STROKE INCH WEIGHT LBS MAX ADDITIONAL STACK INCH DIMENSIONS IN INCHES
A B C D E F MIN-MAX G MIN-MAX
TL050A255 55 90 PSI air driven 10.00 352.7 26.79 17.93 26.00 22.06 56.74 56.74 14.97-39.40 27.58-51.22
TL050E255 55 240V electric 10.00 370.4 29.79 17.93 26.00 22.06 56.74 56.74 14.97-39.40 27.58-51.22
TLA10016 110 90 PSI air driven 15.96 637.1 18.91 26.20 44.52 25.69 32.74 14.03 – 33.65 18.32 – 63.24
TLA10021 110 90 PSI air driven 20.88 703.3 7.09 33.21 44.52 25.69 37.27 14.03 – 33.65 18.32 – 63.24
TLA15015 165 90 PSI air driven 15.37 690 19.11 26.20 44.52 25.69 32.90 14.03 – 33.65 18.32 – 63.24
TLA15020 165 90 PSI air driven 20.49 769.4 7.09 33.21 44.52 25.69 37.94 14.03 – 33.65 18.32 – 63.24
TLA20015 220 90 PSI air driven 15.00 822.3 19.70 26.00 44.52 25.69 32.70 14.03 – 33.65 18.32 – 63.24
TLA20027 220 90 PSI air driven 27.00 998.7 7.09 37.98 44.52 25.69 42.75 14.03 – 33.65 18.32 – 63.24

Metric

MODEL NO. CAPACITY TONNES POWER SUPPLY STROKE MM WEIGHT KG MAX ADDITIONAL STACK MM DIMENSIONS IN MM
A B C D E F MIN-MAX G MIN-MAX
TL050A255 50 6-Bar air driven 254 160 680 455 660 560 1440 1440 380-1000 700-1300
TL050E255 50 240V electric 254 168 680 455 660 560 1440 1440 380-1000 700-1300
TLA10016 100 6-Bar air driven 405 289 480 665 1130 652 831 356-854 465-1605
TLA10021 100 6-Bar air driven 530 319 180 843 1130 652 946 356-854 465-1605
TLA15015 150 6-Bar air driven 390 313 485 665 1130 652 835 356-854 465-1605
TLA15020 150 6-Bar air driven 520 349 180 843 1130 652 963 356-854 465-1605
TLA20015 200 6-Bar air driven 381 373 500 660 1130 652 830 356-854 465-1605
TLA20027 200 6-Bar air driven 685 453 180 964 1130 652 1085 356-854 465-1605